PDM Production Analizer Catalogue ( 685KB )

Best partner for productivity improvement!
Production analizer which indicates and analizes the process status of the machines.
Data control can be done up to 30 sets per one PC.

	2008/11/08	Summary		2008/11/22	Connection method
	2008/11/22	Operation		2009/05/02	PDM Application

PDM has been developed, for improvement of productivity efficiency.
The indicator guarantees a certain level of the vibration-proof and displays the real time production status.
Befor operation, set the scheduled numbers on the first line, and the current numbers are shown on the second line, and the process status (% or + or -) is displayed on the third line.
Relay output such as "stop" or "schedule finish" is available from input signals such as operation, stop, emergency stop, and preparation stop.
It can output the work results in an Excel file or graph display with PC.

One of the constitution example is shown in chart below. PDM itself can work, however for getting the records of the operation status, connection with PC is necessary.

Count function is available as a basic one and a counter input terminal is prepared. When counter inputs "ON", it starts to count.

PDM Production Analizer movie 1 ( count up )

Please connect correctly according to the following diagram and description.

Name		Description
Set machine port	Connector	Connector between setting device (PDM-T) & PDM PDM-T
IN1	Counter Input	When input ‘ON’, production number is added one by one.
IN2	Operation / Stop Input	ON : Operation OFF: Stop
IN3	Emergency stop Input	When emergency stop, input ’ON’
IN4	Preparation time Input	During preparation time, input ‘ON’
Out1	Stop Output	During ‘Stop’ ‘Emergency Stop’ ,or ‘Preparation time’ it outputs.
Out2	Schedule completion Output	When it comes to the scheduled numbers by parameter setting, output ‘ON’
RS-485+(1) RS-485-(1)	RS-485 Communication(1)	Communication with PC.
RS-485+(2) RS-485-(2)	RS-485 Communication(2)	Communication with PC & plural numbers of PDM.
RS-485E	RS-485 Communication(E)	When terminate, the last PDM should be short-circuited between RS-485-(2) & RS-485E
AC100V～AC220V	Power Supply	AC100V or AC220V
F.G.	Ground terminal	Be sure to ground.

When connect with PC, use the converter ‘Model:SI-35’ between RS-232C⇔RC485.
When no RS-232C port in PC, the converter ‘Model: SRC06-USB’ is necessary, between RS-232C ⇔ USB converter.

Before operation, set the "scheduled numbers" and reset the "result numbers" at 0, and choose the "progress status" from 9 classes. ( Refer to the following description "Menu 1", No. 4 )
The scheduled numbers shows scheduled production numbers, and the result numbers shows current production numbers. During opration, reset of the result numbers is capable.

PDM Production Analizer movie 2 ( How to change the scheduled no. & result no. & progress status )

When depress the ‘ENT’ key of PDM-T for a few seconds, it moves to ‘MENU MODE 1’ from the basic screen.
Progress column repeats blinking, and is prepared for the menu number input.
Parameter setting from ‘MENU’ is as following.


No.	Parameter set	Description
1	Scheduled numbers	Scheduled numbers of production.
2	Target numbers	Current production numbers. The number is automatically counted up by tact time setting.
3	Result numbers	Everytime IN1 (count Input) becomes ‘ON’, the result number is counted up.
4	Progress column indication sorts	Input the class which is indicated on the progress column. 0 - progress degree ± The difference between the scheduled numbers and the result numbers. 1 - progress degree % The ratio of the result numbers to the scheduled numbers. 2 - target numbers Production numbers which should be produced just on that time. 3 - numbers of remainder The difference between the result numbers and the target numbers. 4 - target ratio The ratio of the result numbers to the target numbers. 5 - machine stop status. 6 - latest tact time. 7 - average tact time. 8 - estimated completion time.
5	Pre-scaler	0 - Multiple pre-scaler IN : Getting ON signal every one time, it performs ‘N’ times count up by pre-setting. ex) When ‘4’ is set by multiple pre-scaler, ‘4’is added by one input signal. 1 - Division pre-scaler IN: Getting ON signal ‘N’ times, it performs ‘One’ time count up by pre-setting. ex) When ‘4 is set by division pre-scaler, ‘One’ is added by 4 input signals’.
6	Completion output setting	It’s usually set at ‘0’, and when production numbers exceed the scheduled numbers, OUT2 ( scheduled completion output ) turns ‘ON’. When ‘ -100’ is prepared as completion output numbers and then production numbers comes to ‘-100’,Out 2 ( scheduled completion output ) turns ‘ON’ ex) Scheduled numbers:2000, completion output setting: -100. When the production numbers comes to 1900, OUT2 turns ‘ON’
7	Stop time	Stop time during operation. Operation time, process stop time, emergency stop time and preparation stop time can be cleared by PDM-T.
8	Tact time setting	Standard time to produce one product.

When depress the ‘BAK’ key of PDM-T for a few seconds, it moves to ‘MENU MODE 2’ form the basic screen.


No.	Parameter set	Description
1	Daily record execution set	Set the day record.
2	Present time adjustment	When starting operation, set the present time by the built-in clock. It’s capable to adjust the correct time.
3	Operation time set	Set the working hours on the day. Registration up to 16 parameters are capable. Starting time of the first parameter is regarded as ‘Beginning of the day’ and before that time, it is counted as the previous day operation.

2009/05/07 update.

Exclusive application, "PDM Manager" is available for PDM.
PDM Manager can be used to confirm the current production numbers and status from the office away from the factory. It can also change the scheduled numbers by remote control from the office. Status of a day production numbers can be recorded on Excel file.

No.	Name	Description
1	Button	Confirmation of connection, daily record, total count nubmers, confirmation of PDM No. ( No.1 - No.30 ) environmental setting.
2	Monitor panel	Display the PDM connection status.
3	Clock	Time setting should be done on the control panel of PC by‘Windows’ which is shown on PDM. Daily record time of the log data depends on that of PDM.
4	Status bar	Display the current production status and execution result.
5	Panel display	Display an individual monitor screen or all monitor screen.
6	Cycle and access lamp	Display the current communication cycle and status, which is shown by the color.

※ PDM Manager can control plurel PDM's, up to 30 sets.

PDM Progress Viewer can display ‘Daily line graph’ according to the log file recorded by PDM manager.
The graph is easy and simple to find how the production conditions were during operation. So it’s very convenient in the follow-up survey of factors lowering the production efficiency.
There are 2 kinds of graphs, one is a graph in numerical value chart (scheduled numbers・ result numbers・ target numbers) and time chart( operation time・ stop time process stop time・ emergency stop time・preparation stop time) and it’s capable to display both charts together.
Alternative choice is capable "display" or "non display" by the left side button, and only necessary graph chart can be displayed.

No.	Name	Description
1	Graph chart button	Schedule / Result / Target Operation, Stop / Process stop / Emergency stop / Preparation stop graph is chosen individually, and display / non display alternatively.
2	Time	Display the time transition.
3	Status bar	Display the PDM status transition.
4	Graph	Display the transition of the X axis and Y axis seguertially. X axis shows numerical value, Y shows time chart.
5	Mouse line (Green line)	Follows the mouse cursor automatically. The current position status of this line is reflected in the status bar.
6	Status bar	Display the log data from the mouse line position.

※ PDM Progress Viewer can be printed out.

PDM Production Analizer movie 3 ( With application )